Preview

Vestnik Gosudarstvennogo universiteta morskogo i rechnogo flota imeni admirala S. O. Makarova

Advanced search

Investigation of structural-phase transformations of weld metal and in the heat-affected zone during laser welding

https://doi.org/10.21821/2309-5180-2023-15-4-633-645

Abstract

The use of laser equipment is one of the promising ways to create innovative and highly efficient technologies in the production of ship structures. The main advantages of using laser technologies in the production of marine equipment are increased productivity by increasing the speed and reducing the number of welding passes, improving the quality of welded joints due to the accuracy of the assembly of structures and the level of automation, reducing the level of residual stresses, warping and leash due to significant localization of the heating and penetration zone compared with arc welding technologies, a significant reduction in the consumption of welding materials or their complete exclusion due to the smaller dimensions of the geometry of the cutting edges and the width of the assembly gaps. The mechanical properties of the welded joint are determined by the composition of the steel and its structure. The structural-phase transformations of the weld metal are determined by the temperature-time parameters that occur in the seam zone itself and in the heat-affected zone. Laser welded joints are formed under conditions in which thermal cycles differ significantly in depth and width of the weld, so the mechanical properties of the joint are determined by local changes in the structure of the seam metal and heat-affected zone. The issues of formation of the phase composition of the seam zone and heat-affected zone during laser welding are examined in the paper. On the basis of numerical modeling of thermal processes and structural-phase transformations of weld metal and heat-affected zone accompanying laser welding, a method for quantifying the volume fraction of structural-phase components of weld metal and heat-affected zone is proposed. The proposed calculation algorithm avoids solving the equation for the amount of the volume fraction of the structural-phase components of the metal at each step of the calculations.

About the Authors

N. V. Makarchuk
Admiral Makarov State University of Maritime and Inland Shipping
Russian Federation

PhD

5/7 Dvinskaya Str., St. Petersburg, 198035,



A. V. Makarchuk
Admiral Makarov State University of Maritime and Inland Shipping
Russian Federation

PhD

5/7 Dvinskaya Str., St. Petersburg, 198035



V. N. Startsev
NRC “Kurchatov Institute” — CRISM “Prometey”
Russian Federation

PhD

49 Shpalernaya Str., St. Petersburg, 191015



References

1. Shipbuilding companies see the future in lasers. Web. 5 Jun. 2023 <http://www.inngulaser.net/a/NEWS_ CENTER/Industry_News/131.html>.

2. Oliveira, A., and J. M. Gordo. “Implementation of new production processes in panel’s line.” Maritime Transportation and Harvesting of Sea Resources (2018): 763–773.

3. Steshenkova, Natalia A., and Nikolay A. Nosyrev. “Laser technologies in modern shipbuilding.” Lasers in Manufacturing Conference. Munich, 2017.

4. Wei, H. L., J. J. Blecher, T. A. Palmer, and T. Debroy. “Fusion zone microstructure and geometry in completejoint-penetration laser-arc hybrid welding of low-alloy steel.” Welding Journal 94.4 (2015): 135–144.

5. Chen, Lin, Gaoyang Mi, Xiong Zhang, and Chunming Wang. “Numerical and experimental investigation on microstructure and residual stress of multi-pass hybrid laser-arc welded 316L steel.” Materials & Design 168 (2019): 107653. DOI: 10.1016/j.matdes.2019.107653.

6. Kasatkin, O.G., and B. B. Vinokur. “Raschetnye modeli dlya opredeleniya kriticheskikh tochek stali.” Metallovedenie i termicheskaya obrabotka metallov 1 (1984): 20–22.

7. Lehto, Pauli. “EBSD datasets for low-alloy steel weld metals — Arc, Laser, and Laser-hybrid welding.” Zenodo (2021). DOI: 10.5281/zenodo.5054204.

8. Grigorenko, G. M., and V. A. Kostin. “Prognozirovanie temperatur fazovykh prevrashchenii austenita v vysokoprochnykh nizkolegirovannykh stalyakh.” Sovremennaya elektrometallurgiya 1 (2013): 33–39.

9. Olshanskaya, T.V., and E. M. Fedoseeva. “Selection of the main criteria of the thermal cycle for the predicting methods of the structure of welds at electron-beam welding.” Bulletin PNRPU. Mechanical engineering, materials science 21.2 (2019): 73–81. DOI: 10.15593/2224-9877/2019.2.09.

10. Makarchuk, Natalia V., Alexandra V. Makarchuk, and Vasiliy N. Startsev “Modeling of the weld primary macrostructure formation at laser welding.” Vestnik Gosudarstvennogo universiteta morskogo i rechnogo flota imeni admirala S. O. Makarova 14.2 (2022): 281–295. DOI: 10.21821/2309-5180-2022-14-2-281-295.

11. Kirkaldy, J. S. “Prediction of microstructure and hardenability in low alloy steels.” Proceedings of the International Conference on Phase Transformation in Ferrous Alloys. AIME: New York, 1984. 125–148.

12. Kirkaldy, J. S. “Diffusioncontrolled phase transformations in steels. Theory and applications.” Scandinavian Journal of Metallurgy 20 (1991): 50.

13. Li, M. Victor, David V. Niebuhr, Lemmy L. Meekisho, and David G. Atteridge. “A computational model for the prediction of steel hardenability.” Metallurgical and Materials transactions B 29 (1998): 661–672. DOI: 10.1007/s11663-998-0101-3

14. Liu, Sang, Gaoyang Mi, Fei Yan, Chunming Wang, and Ping Jiang. “Correlation of high power laser welding parameters with real weld geometry and microstructure.” Optics & Laser Technology 94 (2017): 59–67. DOI: 10.1016/j.optlastec.2017.03.004. 15. Gorni, Antonio. Steel forming and heat treating handbook. 2015. DOI: 10.13140/RG.2.1.1695.9764.

15. CeladaCasero, Carola, Jilt Sietsma, and Maria Jesus Santofimia. “The role of the austenite grain size in the martensitic transformation in low carbon steels.” Materials & Design 167 (2019): 107625. DOI: 10.1016/j.matdes.2019.107625.


Review

For citations:


Makarchuk N.V., Makarchuk A.V., Startsev V.N. Investigation of structural-phase transformations of weld metal and in the heat-affected zone during laser welding. Vestnik Gosudarstvennogo universiteta morskogo i rechnogo flota imeni admirala S. O. Makarova. 2023;15(4):633-645. (In Russ.) https://doi.org/10.21821/2309-5180-2023-15-4-633-645

Views: 225


Creative Commons License
This work is licensed under a Creative Commons Attribution 4.0 License.


ISSN 2309-5180 (Print)
ISSN 2500-0551 (Online)